Application case of laser cleaning machine

Because of its high efficiency and high precision, laser cleaning machines often appear in various application scenarios. Laser cleaning technology is commonly used for cleaning, rust removal, paint stripping and industrial applications.

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1. Metal rust removal

Laser cleaning is used to remove rust, oxidation and corrosion from metal surfaces, especially steel and aluminum. Laser energy selectively removes rust without damaging the underlying metal, making it ideal for parts that need to be cleaned but not eroded.

For example: cleaning rusty parts or structural components in industrial machinery

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2. Paint peel
Laser cleaners can effectively remove paint, coatings and adhesives from surfaces without damaging the underlying material. This is essential for the surface cleaning of particularly important precision components, such as aircraft or automobiles.For example: Stripping old paint from aircraft parts or vehicles while maintaining the integrity of the surface

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3. Clean welded joints

Laser cleaning machines are often used to clean metal surfaces before welding. This ensures better welding results by removing contaminants such as oil, oxide and dirt from the welding area.

For example: in the automotive industry, the metal surface is prepared before welding key components for better connection strength.

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4. Concrete and stone cleaning

Laser cleaners are used to remove dirt, graffiti or weathering marks from stone, brick or concrete surfaces, especially for historic buildings or monuments. It removes contaminants without causing any damage to the surface.

For example: cleaning historical sites or old stone structures.

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5. Plastic and polymer material cleaning

Laser cleaning machines are used to clean plastic parts and remove dirt, oil and adhesives. It is especially suitable for cleaning fine details or small parts that are difficult to clean by hand or traditional methods.

For example: cleaning of injection moulded plastic parts in the automotive industry.

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6. Oxidation layer removal

In semiconductor manufacturing, laser cleaners are used to remove the oxide layer from the silicon wafer without damaging the wafer itself. This is essential to maintain the high precision required for microelectronics manufacturing.

For example, in the semiconductor industry, silicon wafers are cleaned before thin-layer materials are applied.

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7. Tire and rubber mold cleaning

Laser cleaners are used to remove rubber residues and carbon buildup on molds in tire manufacturing. The laser can clean complex parts and molds with high precision, extending the service life of the equipment.

For example: mold cleaning after tire vulcanization to ensure product quality and reduce defects.

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8. Ship cleaning

Laser cleaners can be used to remove algae, Marine dirt and corrosion from ship hulls or offshore platforms. It is a non-toxic alternative to traditional cleaning methods and can be done with minimal environmental impact.

Examples include laser cleaning of hulls to reduce drag and fuel consumption or removing contaminants from underwater platforms.

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9. Protection of cultural heritage and the arts

Laser cleaners are very effective for the protection of artworks, sculptures and historical artifacts, especially those made of stone, metal or ceramics. It removes dirt, grime and unwanted materials while maintaining the integrity of the piece.

For example: repairing and cleaning museum sculptures or restoring ancient artifacts to their original condition without damaging fragile surfaces.

 

Application field of laser cleaning machine

Laser cleaning machine has a wide range of applications in many industries. Lasers are able to remove contaminants, corrosion, paint and other unwanted materials from surfaces without damaging the substrate, making them highly versatile. The following are the main application areas of laser cleaning machines:

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1. Transportation rail industry

Laser cleaning equipment is suitable for operators working alone, low cleaning cost, environmental protection, high efficiency, good cleaning quality, no damage to the rail substrate, single hand dragging easy operation or automatic completion of the operation by remote control, these advantages are the existing cleaning methods can not be replaced, laser cleaning will gradually replace the traditional cleaning methods, its development prospects will replace the traditional cleaning process.

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2. Aerospace industry

The aerospace industry has high requirements for the structural strength of parts and components. In the welding process, the oxidation layer of the welding part splicing position can be removed by laser cleaning, which can effectively improve the welding quality of the product. After welding, laser cleaning can effectively remove the oxide of the weld and improve the appearance of the weld.

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3. Tire industry

The products developed by our company in the tire industry include tire airtight layer laser cleaning system, tire mold single-station/double-station off-line automatic laser cleaning station, tire mold online automatic laser cleaning station, tire automatic laser marking production line and parts cleaning equipment, etc., to meet the labor needs of different enterprises. Tire mold off-line automatic cleaning station can effectively clean 30-45 minutes.

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4. New energy industry

Laser cleaning can effectively remove dirt and dust on the end face of the cell pole, and prepare for battery welding in advance. Because laser cleaning does not need any consumables such as solid liquid gas, compact structure, small space, significant cleaning effect, can greatly improve the production rhythm, reduce manufacturing costs; It can coarsene the welding surface on the basis of thoroughly removing organic matter and small particles, and improve the reliability of subsequent laser welding.

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5. Nuclear power military industry

The biggest advantage of laser cleaning compared with chemical methods is the "double care" of the surface of the parts. Laser cleaning can also be used for the cleaning of the pipeline in the nuclear power plant reactor, and the equipment production mold can also be "washed" with the help of laser.

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6. Mold industry

Laser cleaning technology has significant advantages such as high efficiency, low cost, and non-destructive to the mold. At the same time, it can realize the online cleaning operation and ensure the safety of the operator. Compared with the traditional cleaning method, the use of laser cleaning greatly improves the cleaning quality and cleaning efficiency, and solves the problems existing in the traditional cleaning method.

 

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7. New material industry

Laser cleaning is the most cost-effective choice for new materials such as electronic ceramics, graphite, high thermal insulation materials and many other non-metallic surface processes such as doting, woolification, removal of paint layers and other processes, and has a wide range of applications.

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8. Petrochemical industry

In the petrochemical industry, due to the long-term work of the equipment in the harsh environment, it is easy to make the equipment corrosion, rust and other phenomena, which seriously affects the performance of the equipment, and the use of solvents and emulsions to clean the surface of the pipeline can only remove oil, grease, dust and other pollution, but can not remove the rust layer, oxide, scale and other dirt on the surface of the pipeline. The use of wire brush and other tools to polish the surface of the pipeline, easy to damage the surface of the pipeline, and labor intensity, pollution of the environment and low efficiency, and the use of laser cleaning technology can be a good solution to the above problems.

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9. Automobile manufacturing industry

The fast, automated nature of laser cleaning enables thorough cleaning of surface residues, resulting in strong, void-free and micro-crack free welding and bonding. In addition, laser cleaning is very soft, the process speed is obviously faster than other methods, these advantages have been recognized by the automotive industry.