300W 400W Mould Repair Laser Welding Machine
Mould repair laser welding machine is a high-precision welding tool designed for repairing metal moulds and dies. It uses a focused laser beam to add material to damaged areas, cracks, edges, and corners without causing deformation or overheating.There are 300W 400W 500W 600W different powers.
Description
Mould Repair Laser Welding Machine Introduction
Mould repair laser welding machine is to weld the target metal melting after focusing on high -energy pulse laser focusing. As a pump source from the pulse lamp, the laser power supply is controlled by the microprocessor, and the out -of -loop control of the pre -filled lamp is discharged, forming a certain pulse width, a certain frequency, and a certain energy curve pulse light wave. The cavity converges to the ND: YAG crystal, the laser crystals are glowing, and then the 1064nm pulse laser is emitted after the resonance cavity.
Compared with the traditional mechanical processing, the mould repair laser welding machine after focusing is like a very fine invisible knife. It "burns" from the surface of the local area of the object. Pressure or mechanical stress, so it will not change the physical properties of the processed items; because the size of the laser focus is small, the thermal affects the area is small, and the processing is fine. Therefore, some conventional methods can be completed.
01
High Precision
Allows intricate welding of micro cracks, edges, or corners
02
Ease of Operation
Often equipped with automated or semi-automated controls.
03
Versatility
Suitable for a wide range of mold materials.
04
Energy Efficiency
Laser technology ensures efficient energy use
Mould repair laser welding machine Applications
Mould repair laser welding machines are versatile tools with a range of applications across industries that require precision and high-quality repairs. Here are the primary applications:
1. Mold Repair
Injection Molds: Repair cracks, worn edges, or cavities in plastic injection molds.
Die-Casting Molds: Restore damaged or eroded sections of molds used in metal casting.
Stamping Dies: Repair wear and tear on dies used in sheet metal processing.
Blow Molds: Fix defects in molds used for hollow plastic or glass products.
2. Material Addition
Add material to worn-out areas to restore the original dimensions without remanufacturing the mold.
Precision filling of pits, scratches, or voids.
3. Aerospace and Automotive
Repair turbine blades, engine components, and parts with intricate designs.
Fix molds used in producing automotive parts like dashboards, lights, and trims.
4. Electronics
Repair tiny and detailed molds used for electronic components like connectors and casings.
5. Medical Equipment
Maintain and repair molds for medical device components, ensuring high precision and hygiene.
6. Jewelry and Fine Arts
Repair or modify molds used for intricate designs in jewelry or decorative items.
Mould repair laser welding machine Components
Motic HD microscope
10 x microscope amplification,cross cursor indicator,and adopting advanced automatic shading system.
synchronization with the laser output of shielding gas,to make sure the solder joints and beautiful and smooth.
CCD Camera
Adopts China famous brand CCD camera, LCD screen and red pointer. CCD camera can photo-shot the welding details and transmit the signal to LCD screen.The welding effect is more clear and intuitive
X / Y / Z three-axis mobile work platform
Electric lifting for the working table,fixed focus more quickly.X/Y platform design sports flexible, able to complete a one-time combination welding curves, straight, single-point and other complex processes.
Laser Head
The laser head can rotate 360 degress,which is much more convenient for positioning and welding for the special-shaped objects.
LCD Colorful Screen
The operation interface of the welding machine control system is simple and practical.Pulse width, frequency and speed can be adjusted on the screen and no need PC. Can save 50 sets of frequently used welding parameters. easy to use.
Industrail Water Chiller
Water chiller keeps the mould laser welding machine cool by circulating cold water, preventing overheating and ensuring stable, continuous welding.
Mould repair laser welding machine Parameters
| Products name | Mould repair laser welding machine | Laser type | Nd: YAG |
| Max laser power | 300W 400W 500W 600W | Laser wavelength | 1064nm |
| Working area | 500*350MM | Workbench load-bearing | ≤200KG |
| Operating voltage | 220v/380v,50hz/60hz. | Spot diameter | 0.2-3.0mm |
| Three axis moving distance |
X=250mm,Y=120mm (X,Y move by manual ,Z axis electric) |
Pulse width | ≤20ms |
| Pulse frequency | ≤50Hz | Laser output focal length | 110mm |
| Cooling system | Water cooling | Observation system | Microscope (Rotary 360º) |
| Welding wire diameter | 0.1mm～0.8mm | Power consumption | 9KW |
Mould repair laser welding machine samples
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